The award-winning JETvarnish 3D takes digital spot UV coating to a new dimension, featuring increased throughput for flat spot UV jobs and amazing 3D raised effects.
Ideal for operations with offset and/or digital presses up to 64x120 cm format, the JETvarnish 3D is the perfect solution for 3D or traditional flat spot UV coating on runs from one to thousands, providing printers with true value-added services. Gain new customers & profitable markets and your clients will receive visually stunning pieces that allow them to differentiate themselves and with customization not available through traditional and analog spot UV coating methods.
A pioneer and industry leader in spot UV coating, MGI first presented the JETvarnish at drupa 2008 and boasts the industry's largest install base. JETvarnish series customers hail from all Graphic Arts sectors such as offset commercial printers, digital printers, finishing houses, silk screen printers, specialty photo printers and book publishers. The most popular jobs include book covers, brochures, business & invitation cards and packaging.
Spot UV Coating | |
Printing Technology | • MGI’s exclusive inkjet engine technology. • Drop-on-Demand (Dod) inkjet application. • Piezoelectric print heads in single pass printing. • Flexible & scalable architecture. |
Coating Thicknesses | Depending on your file and the substrate used, the coating thickness can vary from a traditional flat spot UV coating of 3 microns (µm) up to 200 µm for 3D raised texture effects and a tactile finish. |
Production Speed | Up to 3,123* ISO B2 sheets size per hour (flat spot UV coating or 2D). * speed will vary according to printing parameter used. |
Registration | Left & right motorized registration side guides. Automatic registration using the built-in AIS SmartSanner technology for real-time management of entire sheet. No registration marks required. Overall registration of ± 200 microns. |
Formats | Min : 21x29.7 cm / 8.27x11.7’’ (width x length) Max : 52x105 cm / 20x42’’ (standard) 64x120 cm / 25x47’’ (extended)* * with the pallet feeder and stacker options. |
Paper Thickness | Min : 135 gsm and not less than 150 µm / 6 mil before printing & lamination. Max : Up to 600 gsm. |
Substrates | Enhancement on most* matte or glossy laminated surfaces, with or without aqueous coating, layered paper, plastic, PVC and other coated materials. Spot 3D coat directly onto most* digital prints (ie. MGI Meteor). * confirm substrate/lamination/toner/metallic film compatibility with MGI. |
Printing Width | 51 cm / 19’’ (standard) 56 cm / 22’’ (extended)* * with the pallet feeder and stacker options. |
UV Coatings and Yields | Several coating formulas available, one dedicated to 2D (flat coat) and the other for 2D/3D usage. The JETvarnish 3D comes standard with 2 coating tanks and 2 coating circuits allowing a quick changeover between coatings. Tank has a high capacity volume (18 liters / 4.7 US gal.). “On-the-fly” tank changeover possible during production without any interruption and no waste. |
iFOIL (Hot Foiling) | Optional Digital Hot Foiling module application. • Production Speed Up to 1,750* B2 sheets size per hour (or up to 25 m per minute - 65.6ft per minute). • Films Optimization system of film consumption. • Film Rolls Max. roll diameter and length : ± 30 cm/11.8’’ and from 400 to 2,000 meters of film (1,300 to 6,500 ft). Up to 5 simultaneous film rolls on the same axis (with a minimum of 10 cm/3.9’’ per roll). 2 cores available : 1 inch and 3 inches. • Maximum Surface Hot foil substrate surface can not exceed 51x104 cm/ 20.1 x 41'' (standard) and 55x119 cm / 21.7x46.9'' (extended)**. • Embossing 3D hot foil raised effects. The surface of the metallized film may be covered with a layer of varnish or another foil. * speed will vary according to printing parameter used. ** with the pallet feeder & stacker options. |
Other Options | • Corona* ** Substrates treatment module In-line system made to optimize varnish adhesion on complex printed substrates • Pallet Feeder support sheets up to size 64x120 cm /25x47’’ • Pallet Stacker support sheets up to size 64x120 cm /25x47’’ • Variable Data Printing (VDP) Manage and edit files on the workstation Full variable data (text, graphic, image) for both 2D/3D Spot Coating and Hot Foiling areas Integrated barcode (1D/2D) reader system & controller Raster Image Processor (RIP) as an option * requires substrate above 42 cm width. ** requires paper above 250 Gsm / 250 µm. |
Feeder | High capacity feeder able to handle a paper pile up to 60 cm/23.6’’ high for 52x105 cm (20x42’’) sheets. Approximately 4,000 sheets at 135 gsm. |
Paper Path | • 100% flat paper path. • Vacuum feed system. • Air feed system. • Automatic double sheet detection. |
Stacker | High capacity stacker able to accomodate stakes up to 60 cm/23.6’’ high for 52x105 cm (20x42’’) sheets. Approximately 4,000 sheets at 135 gsm. |
Front End System | • Intuitive touchscreen software management suite controlled by a 27’’ monitor. • Includes functions for operators: Job cost calculator, image editor, queue manager and reprint, camera and print-heads settings. • Dedicated controller for equipment settings and technical data. • Ethernet connection 10/100/1000 BT in RJ 45. |
In-Line UV Dryer | “On-the-fly” drying & curing via integrated UV lamps |
Dry Air | An onsite dry air system is necessary. |
Maintenance and Technical Support | • Daily maintenance completed in less than 10 min. • Majority of procedures are automated. • From cold start to production in less than 15 min. • Remote troubleshooting & support via included web video camera (high speed internet connection required). |
Electrical Requirements | • JETvarnish 3D 400 Volts - 50/60 Hz, 32A (63A plug) • iFOIL L 400 Volts - 50/60 Hz, 25A (32A plug) |
Dimensions (L x W x H) & Weight | JETvarnish 3D + iFOIL From 8.03 up to 12.72x1.76x1.93 meters* From 26.35 up to 41.73x5.74x5.97 ft (L x w x h)* Necessary clearance : 1 meter (3.3ft) on 4 sides. Up to ± 3,072 kg / 6,773 lbs* * depending on the configuration selected. |
Operating Environment | Temperature : from 18 up to 30°C / 64 up to 86°F Relative humidity between 30 and 50% (no condensation) |
Eco Friendly | • Enhanced UV protection with lower energy consumption than traditional UV systems. • No makeready, no plates (offset), no screens (silkscreen), no dies (hot foiling), no waste (electricity, paper, varnish and time). • Reduction of consumables (elimination of many plastics). Closed-circuit system to minimize varnish consumption, thus preventing waste. |
Flat or 3D Spot Coating, you have the choice! No need to choose between traditional flat spot coating OR 3D raised effects! With the JETvarnish 3D, you have the freedom to feature both effects on the same sheet or separately (from 3 to 200µm). |
Amazing 3D raised effects Produce spot UV coating jobs with 3D raised effects that bring your prints to life. Beautiful tactile effects enhance projects and create a new experience for the senses. |
Increased productivity - up to 3,000 B2 sheets/hour Break productivity records to gain a larger customer base with more profitable jobs. With a throughput up to 3,000 B2 sheet per hour, you can either multiply short runs (1-50 sheets) or produce medium and long runs - more than 20,000 sheets per day. |
100% coverage of a B2 sheet As a commercial printer or finisher, you need to ensure a full B2 coverage (B2=500x707mm) for your Spot UV jobs. |
Fine details or high coverage areas are no problem! Whether you are spot UV coating ultra-fine details or large flat areas, the JETvarnish 3D is designed for all kinds of spot UV coating jobs. Don't limit yourself to either flat or 3D - your customers deserve the choice! |
Anticipate your printing costs prior to production The better you can anticipate your production costs, the more accurate your quote and your margins will be. |
No Plates or Screens The 100% digital JETvarnish 3D eliminates the need for expensive plates, screens or setups. By removing these elements associated with traditional spot UV coating, the JETvarnish 3D enables dramatically quicker and less expensive setup for your jobs - which translates into higher profitability. |
A new 3D high gloss coating formula at 99% G.U. Produce high gloss spot UV jobs that no other traditional analog technology can match. The JETvarnish 3D features a gloss level of 99% (G.U.) |
Extended paper formats up to 52x105 cm Some applications may require longer paper format than B2 - for example, book covers integrating multiple flaps. To accommodate this key need, the JETvarnish 3D is the solution to cover sheets up to 52x105 cm / 20 x 42" long. It is another unique feature. |
Internet cannot compete Thanks to the power of the printed document on paper, adding a 3D spot UV coating is bringing an unbeatable visual impact and tactile feeling that you cannot have on the Internet |
52x74 sheet with 3D effects The JETvarnish 3D can handle all kinds of sheet sizes including the very popular 52x74 cm/20x29". The 3D varnish takes digital spot UV coating to a new dimension. |
3D Varnish - Closeup View 3D Varnish closeup view with spectacular raised effects - click on the image to zoom in! |
100% Digital Hot Foil & 3D Spot Coating for Books (click on the icon to zoom out) |
Gang run Optimize your spot UV coating with/without 3D raised effets on any king of gang run (up to 52x105 cm/20x42”) |
2013 CAP'TRONIC Award The MGI JETvarnish 3D has received the 2013 CAP'TRONIC award in recognition of this innovative project. |
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